Description and development in program code of an algorithm for predicting equipment failure in the charge preparation department

To propose a rational engineering and technical solution for predicting failures of process equipment in the charge preparation department of PC No. 4

Заказчик

ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

New production technologies

Number of applications

0

Create a 3D model of one of the sections 4 of the AktZF workshop (case for students)

Creation of a 3D model of sections of the processing center No. 4, for visual operation of the unit and personnel training.

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ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

New production technologies

Number of applications

0

Modeling the impact of production on the environment

Development of a digital simulation model linking production processes to emissions. Carry out calculations and search for the optimal scenario depending on changes in process parameters.

Заказчик

Сауя Сейпенова

Making decisions before ...

до 03.05.24

Область задачи

New production technologies

Number of applications

1

Autonomous transport

Automated vehicle control performed without a driver using optical sensors, radar and computer algorithms. Development of a list of initiatives for the introduction of unmanned or remotely controlled technological and auxiliary vehicles/equipment.

Заказчик

ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

New production technologies

Number of applications

0

Hub Perks

Automation and robotization of manual operations

Survey and development of a list of initiatives for automation and robotization of all manual operations within the technological process of workshop 4. To propose a rational engineering and technical solution to eliminate the human factor as much as possible in the smelting of ferroalloys

Заказчик

ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

New production technologies

Number of applications

1

Digital model of workshop 4 with shutdowns and calculation of design productivity

Development of a digital simulation model of the technological process of workshop 4. Calculate scenarios for production volumes depending on changes in technological parameters.

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ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

New production technologies

Number of applications

0

Sludge deposits on the water-cooled channels of furnace elements during scheduled repairs of furnaces

To propose a solution for diagnosing and predicting the occurrence of sludge deposits on the water-cooled channels of furnace elements (short network, main pipes for supplying coolant).

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ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Other technological solutions

Number of applications

0

Develop a prototype crawler robot

Conducting inspection and remote monitoring of equipment condition using a crawler robot.

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ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Intelligent control systems

Number of applications

0

Implement a digital queue when selling crushed stone

Currently, there are congestions at the weighing station and at the launch of contractors' vehicles at the checkpoint, and the accumulation of contract vehicles in front of the checkpoint near the plant territory. To speed up the process of selling crushed stone, automation is necessary

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ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Technologies in transport and logistics

Number of applications

0

Automate manual extraction of ferrochrome from crushed slag in OPShl

It is necessary to automate the manual extraction of fractions 0-5, 5-20, 20-40 mm from crushed stone (slag) in PC № 4, due to the possible loss of metal-containing materials.

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ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Other technological solutions

Number of applications

0

Develop a system for determining the volume/weight of slag in the slag pit PC 4

Transportation of slag by dump trucks to the crushing and screening complex (DSK 600) for subsequent crushing. Weighing the volume of slag with the bowl is carried out by slag trucks; the bowl is also weighed separately by a slag truck; the difference between a bowl full of slag and an empty ladle is equal to the weight of the slag. It is necessary to automate the process of accounting for unloaded OPSH dump trucks

Заказчик

ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Other technological solutions

Number of applications

0

Develop a solution to prevent ore material from “hanging” in bunkers

At a certain period, to summarize the balance of the metal, surveyors carry out work to measure the “bed”. The measurement is carried out by weighing the ingots with screenings, and the “bed” is also measured separately after collecting the ingots. As a result, the amount of adhering screenings is subtracted from the initial values of the made “bed” before releasing the metal. The task is to automate the entire process

Заказчик

ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Other technological solutions

Number of applications

0

Develop online advisors for preparing the “bed” for casting metal according to given dimensions

Melting shop No. 4, Aktobe Ferroalloy Plant Develop online advisors for preparing the “bed” for casting metal according to given dimensions

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ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Other technological solutions

Number of applications

0

Develop a prototype of a mobile metal and slag sampler

Propose a rational engineering solution. Melting shop №4, Aktobe Ferroalloy Plant

Заказчик

Сауя Сейпенова

Making decisions before ...

до 26.04.24

Область задачи

Other technological solutions

Number of applications

1

Leakage of coolant from the furnace roof located under the concrete

Develop a solution for detecting coolant leaks from furnace roofs located under concrete.

Заказчик

ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Other technological solutions

Number of applications

0

Predictive determination of the condition of furnace linings and determination of residual life

Propose a rational engineering solution.

Заказчик

ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Other technological solutions

Number of applications

0

Develop a system for diagnosing and predicting gas waste clogging

Propose a rational engineering solution.

Заказчик

ТОО «Business & Technology Services»

Making decisions before ...

до 03.05.24

Область задачи

Other technological solutions

Number of applications

0